CNC carbon fiber cutting

Precision Carbon Fiber
& Prepreg Composite
Cutting for Motorsport
& Aerospace

Vacuum-bed stabilised knife cutting delivers zero heat damage to resin systems. No delamination. No thermal degradation. No compromises.

±0.1mm Tolerance | 3-Axis CNC | AS9100 Ready
SYS.STATUS: OPERATIONAL
BED.DIM: 3000 × 2000mm
TOOL.HEAD: TRIPLE_CONFIG
VAC.PRESSURE: -0.85 BAR

Engineering-Grade Capabilities

MULTI-TOOL

Multi-Tool Head

Router / Laser / Knife / Pen

Interchangeable tool heads enable routing, laser cutting, oscillating knife cutting, and pen marking in a single setup. Pen marking provides direct marking and labelling of cut pieces on material — ideal for carbon fibre kits where part identification across multiple identical components is critical. Eliminate re-fixturing and reduce cycle times by up to 40%.

Tool Change<8s
Spindle Speed60k RPM
Knife Freq30kHz
VACUUM

Vacuum Hold-Down

Full-Bed Stabilisation

Zoned vacuum table with -0.85 bar hold-down pressure eliminates material movement during cutting. Critical for thin prepreg plies and flexible composites.

Zones12
Pressure-0.85 bar
Bed Size3×2m
CNC

CNC Precision

±0.1mm Tolerances

Linear encoder feedback on all axes delivers repeatable positional accuracy to ±0.1mm. Meets aerospace-grade dimensional requirements across full bed travel.

Accuracy±0.1mm
Repeatability±0.05mm
Resolution0.01mm

Certified for Critical Materials

CFRP

Prepreg Carbon Fiber

Uni-directional and woven prepreg systems. Clean edge finish with zero fibre pull-out.

CORE

Honeycomb Core

Nomex, aluminium, and thermoplastic honeycomb. Precision contour cutting without cell damage.

GFRP/AFRP

Aerospace Composites

Glass fiber, aramid, and hybrid lay-ups. Qualified for aerospace-grade structural components.

LAMINATE

Technical Laminates

FR4, G10, phenolic, and specialist electrical laminates. Tight tolerance profiling.

Why Knife Cutting for Carbon Fibre & Composites?

CRITICAL ENGINEERING ADVISORY

Laser cutting generates localised heat that can exceed the glass transition temperature (Tg) of most aerospace-grade resin systems. This causes irreversible damage to the matrix, compromising structural integrity at the cut edge.

Thermal Degradation

Resin charring and matrix breakdown at cut edges

Delamination Risk

Inter-ply separation from localised heat build-up

HAZ Formation

Heat-affected zones compromise mechanical properties

Submit Your Cutting Files & Enquiry

Upload DXF, DWG, or STEP files and tell us about your project for a rapid technical quote. All files are processed on encrypted infrastructure.

Drag & drop your files here

DXF · DWG · STEP · IGES · PDF

UPLOAD.LIMIT: 50MB / FILE

Simplified STEP or 2D DXF files are sufficient for initial quotation.

Full assemblies or high-detail models may be supplied post-quote.

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Industries We Serve

Motorsport

F1 · WEC · WRC · Formula E

Aerospace

Structural · Interior · UAV

Defence

Military · Naval · Space

Automotive

OEM · Aftermarket · EV

Marine Textiles

Industrial · Technical · Covers

Marine Upholstery

Boat · Yacht · Interior

Certifications & Standards

  • ISO 9001:2015 Quality Management
  • AS9100D Aerospace Standard (Preparing)
  • ITAR Compliant Facility
  • Cyber Essentials Certified
500+PROJECTS
15yrEXPERIENCE
99.7%ON-SPEC RATE